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The materials, equipment, and processes used in the metal stamping industry have proven to be less costly than the original methods of forming metals and alloys into definite shapes. Metal stamping is the method of bending, clipping, and molding sheet metal or coil metal by stamping and pressing the material into the desired forms. The shaped metal is plated with nickel, tin, or some other metallic elements to protect it from corrosion. The most commonly used metals are steel, aluminum, zinc, and nickel. They are low cost, strong, durable, hard to break, portable, and non-toxic.
The precision machining industry in North America has been on the decline due to two factors: the chronic inflation in the price of raw materials and the transportation of same, and a high level of outsourcing to China and India. Outsourcing hasn’t struck the metal stamping industry as profoundly thanks to the proximity of the Great Lakes, around which it is concentrated.
The fire-and-brimstone method of forging is harmful to the environment, costly, and hard on the employees. Forming metal this way requires making the steel semi-molten so if the temperature is not estimated correctly (the workers would guess by experience decades ago) when the forge drops there are often rejects that have to be set aside, reheated, reworked, or scrapped altogether, slowing production. In a drop forge, the operators’ work environment is a smoking furnace and rhythmic dance of the bars of metal shoot in one side and out the other. Fortunately, there are no ovens or blinding red iron to gaze into when inside a metal stamping factory. Industries that generate large amounts of environmental waste have largely been outsourced to poorer countries.
The major products of the Metal Stamping Industry are things like automotive muffler parts, finer components of larger machinery, equipment and larger metal structures. A common item like a Teflon frying pan would originate from a metal stamping plant, as would oddly-shaped metal containers with edges and rounded bottoms (difficult forms) that you would commonly see in a cafeteria…those deep fryers made of stainless steel have an unusual shape that would be too expensive to make with die-casting. They are deeper than they are wide and known in the industry as deep draws. Deep drawing would be done by metal stamping in a facility that does custom work or can set up for such orders.
There are two branches of the industry, defined by the presses employed by the particular company. The two sections into which the metal stamping Industry is segregated are Mechanical and Hydraulic Metal Stamping. The force produced by hydraulic presses is programmed and are best used for doing the aforementioned deep drawing because they can apply full tonnage over the complete length of the stroke. A hydraulic press is powered by a hydraulic pump to a cylinder or cylinders that drive the slide down. With the pressure preset, a valve can activate pressure reversal so no overload can occur. With this press design and its applications, the die tends to guide the press, so the guiding systems do not have to be as accurate as with a mechanical press that uses a progressive die. A die is a press tool with upper and lower halves that come together under pressure to create the shape of the metal. The upper member is attached to a slide and the lower one is bolted to the “bed” (also called a “bolster”).
Mechanical presses use a mechanical flywheel that can stock up the energy needed to deliver the right amount of force for when it’s time to punch or pierce the metal. If the production runs call for shallow drawing and blanking at much higher speed, mechanical presses would be used rather than hydraulic presses.
In addition to gap and straight-side presses, the shop would also require press controls and automation, coil handling and feeding equipment, safety equipment, light curtains, ram block, brake monitors, lifts and tilts, conveyors, transfer systems, machinery mounts, press mounts, and rotating cam limit switches. The metal stamping industry is critical to make parts for manufacturers – having the right kinds of equipment and knowledge means high production and cost-effectiveness. All of this equipment means that you can have a muffler on your car and enjoy a drink from a deep-drawn aluminum pop can.
Pat Boardman is an SEO consultant writing in respect to Taurus Stampings of London Ontario who use metal stamping machinery for custom metal stamping processes such as deep drawing and difficult forms.
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Online interviews are usually done via text chat, which greatly lessens the efficiency of the communication process. While it is true that teleconferencing, the use of both voice and video, is gaining popularity, most online interviews today are only through online chat. Because of this, important factors like the tone of voice, gestures, and other body movements are not relayed to the receiver. Hence, it is important to take the following pointers into account:
First, be careful with word choice. It is very easy for interviewers to misunderstand you, especially when you use words which have a different meaning at the place where they are located, or words that have too many shades of meaning within standard American English. For example, telling a British interviewer that you love “Free Willy” can cause some discomfort on his part. Make sure that you put things in the proper context. In this case, tell him that you love “Free Willy, the movie” to make sure that you are in the same page.
Second, make sure that your internet connection is stable before engaging in conversation. It is to be expected that the interviewer typically doesn’t have a lot of time to wait for you every time you disconnect. Furthermore, this also sends a signal that he cannot fully rely on you because your connection, the most integral facet of your online career, is unstable. Check all cables, power outlets and whatnot, to avoid any untoward incidents during the course of the interview.
Third, it’s a text-based conversation, so correct spelling and grammar is a must. No matter what kind of job you are applying for, spelling and grammar are very important criteria for most employers. With correct spelling and grammar, an employer will get the idea that you are well-educated. This becomes all the more important when your job is related to the literature, like writing, proofreading, and corporate communications.
Although the difference between online interviews and face-to-face interviews is slowly diminishing, the differences mentioned can make or break your online career.
When Joseph is not participating in online interviews, he enjoys working in his gardens. One of his favorite gardening websites is Garden Harvest Supply, which offer folding tomato cages and many other types of vegetable and flower supports.
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Corten is a structural steel grade which is also known as a weathering steel because it forms a protective layer of rust when exposed to atmospheric elements. It is found in a variety of industrial applications including bridge structures and steel framework. And yet in recent years it has become the aesthetic material focus for modern sculpture and is commonly used by leading artists and architects.
So why is there such an interest?
The reason for this popularity is quite simple. Corten is a structural grade steel so has good yield and tensile strength. It has good weldability and forming characteristics too. But the main reason for its growing appeal in the art and architectural world is due to its natural rustic appearance.
As the surface level of the steel reacts with elements in the atmosphere, the material forms its own protective layer of rust which is almost orange like in appearance. It doesn’t need painting or treating in anyway, the steel is for all intent and purposes ’self healing’. The only exception to this is when the material is submerged under water, in which case the outer surface will require treatment of some kind.
It is little wonder then that this steel which requires little maintenance and is interesting and pleasing in colour to the eye, has become such a popular material the new generation of artists, sculptors and architects.
Corten in Modern Art and Architecture
You may not have noticed it, but corten steel is popping up everywhere. A famous example is a sculpture in the North of England called the ‘Angel of the North’ – standing over 20 metres tall and with a wing span of 54 metres across, the sculpture which is located on a hill just outside Gateshead and next to the busyA1 road, welcomes new visitors to the area.
Other applications include:
· Facias for modern buildings including many art and technology museums
· Steel furniture
· Street sculpture
· Modern bridges
· Garden features
· Art pieces
The material is available in two separate grades and can be bought from numerous steel stockists.
For more information about corten steel visit our website at www.masteel.co.uk
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